ROTF Whirl Problem

Hello citizens of Siebertron!
I have a problem with the Whirl/Grindor/Blackout mold's Automorph. When I took him and got him ready for some mods I transformed him and accidentally messed up some automorph gearing.
When his legs are tucked in and I rotate the cockpit to finish the transformation, the legs pop as I flush out the cockpit. I think the gears may be off a notch but cant seem to force it back.
Anyone else have this problem? If so, did you have to take him apart to fix it?
I have a problem with the Whirl/Grindor/Blackout mold's Automorph. When I took him and got him ready for some mods I transformed him and accidentally messed up some automorph gearing.

